General

These instructions describe the use of Kemppi's X5 FastMig equipment. X5 FastMig consists of multi-purpose welding power sources, wire feeders and cooling unit (optional) designed for demanding professional use in both, normal and pulsed MIG/MAG welding.

The X5 FastMig equipment range includes automatic 1-MIG control capabilities with X5 Wire Feeder 300 AP/APC and X5 Wire Feeder HD300 AP/APC. The 1-MIG process is accompanied by welding programs and advanced software features as well as Wise and MAX processes as optional. By default, basic welding program work packs are included with the automatic 1-MIG- and pulse-enabled equipment.

APC wire feeder models have also wireless connectivity features built in allowing digital Welding Procedure Specification (dWPS) and WeldEye ArcVision use as optional.

X5 FastMig is designed to be used together with Kemppi's Flexlite GX MIG welding guns.

X5 FastMig can be used also for MMA welding, gouging and TIG welding. Note that TIG welding requires the use of dedicated Flexlite TX TIG torches.

System configurations

X5 FastMig allows different system configurations for different purposes of use. All X5 power source and wire feeder model combinations are possible and allow welding, but to access all of the features of each system configuration option, the configuration guidelines presented in the table below are to be followed.

Table. X5 FastMig minimum configuration requirements for each system (Manual/Auto/Pulse):

  X5 FastMig Manual (1 X5 FastMig Auto (2 X5 FastMig Pulse (3
Wire Feeder: X5 Wire Feeder 200 Manual X5 Wire Feeder 300 AP X5 Wire Feeder 300 AP
X5 Wire Feeder 300 Manual X5 Wire Feeder 300 APC X5 Wire Feeder 300 APC
X5 Wire Feeder HD300 M X5 Wire Feeder HD300 AP X5 Wire Feeder HD300 AP
  X5 Wire Feeder HD300 APC X5 Wire Feeder HD300 APC
Power Source: X5 Power Source 400 X5 Power Source 400 X5 Power Source 400 Pulse
X5 Power Source 500 X5 Power Source 500 X5 Power Source 400 Pulse+
X5 Power Source 400 MV X5 Power Source 400 MV X5 Power Source 500 Pulse
    X5 Power Source 500 Pulse+
    X5 Power Source 400 MV Pulse+

1) X5 FastMig Manual equipment is meant for welding with manual controls.

2) X5 FastMig Auto equipment allows also automatic 1-MIG welding featuring additional welding processes as optional.

3) X5 FastMig Pulse equipment allows also automatic 1-MIG and pulse welding featuring additional welding processes as optional.

For more information on the individual X5 FastMig devices, refer to the Equipment description chapter.

Important notes

Read the instructions through carefully.

Items in the manual that require particular attention in order to minimize damage and harm are indicated with the below symbols. Read these sections carefully and follow their instructions.

Note: Gives the user a useful piece of information.
Caution: Describes a situation that may result in damage to the equipment or system.
Warning: Describes a potentially dangerous situation. If not avoided, it will result in personal damage or fatal injury.

Disclaimer

While every effort has been made to ensure that the information contained in this guide is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the specification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.

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