Installing gas bottle and testing gas flow

Handle gas bottles with care. There is a risk of injury if the gas bottle or the bottle valve is damaged!
Always secure the gas bottle properly in an upright position to a special holder on the wall or on the welding equipment cart. Always keep the gas bottle valve closed when not welding.
- If a transport unit with a gas bottle rack is used, install the gas bottle on the transport unit first, then make the connections.
- Install the welding gun to the wire feeder before installing and testing the gas bottle.
- Do not use the whole contents of the bottle.
- Always use an approved and tested regulator and flow meter.

Contact your local Kemppi dealer for choosing the gas and the equipment.

1. Without gas bottle cart: Place the gas bottle in a suitable, secure location.
2. With gas bottle cart: Move the gas bottle on the transport unit's gas bottle rack and secure it in place with the chain provided.

>>  Take the chain through the top part of the keyhole slot and drop it down into the keyhole slot's narrow section to lock the chain in place.

3. If not already, connect the welding torch to the wire feeder.
4. Connect the gas hose to the wire feeder.
5. Open the gas bottle valve.
6. Press the gas test button in the wire feeder control panel to flush the previous shielding gas and to run the new gas into the system.

>>  In X3 wire feeder the gas test function is activated by long-pressing the remote control selection button in the control panel.

Use the gas test function also to test that the shielding gas flows through the system properly.
7. Press the gas test button again to adjust the gas flow. Use an external flow meter and regulator for measuring and adjustment.

>>  In X3 wire feeder the gas test function is activated by long-pressing the remote selection button in the control panel.

 

Recommended gas flow rates (for general guidance only):

  MIG*
Argon 10...25 l/min
Helium -
Argon + 18-25% CO2 10...25 l/min
CO2 10...25 l/min

* Depending on the gas nozzle size and welding current.